Bently Nevada 3500/45 Position Monitor
The Bently Nevada 3500/45 Position Monitor is a 4-channel instrument that accepts input from proximity transducers, rotary position transducers (RPTs), DC linear variable differential transformers (DC LVDTs), AC linear variable differential transformers (AC LVDTs), and rotary potentiometers. The monitor conditions the input and compares the conditioned signals with user programmable alarms.
You can program each channel using the 3500 Rack Configuration Software to perform the following functions:
- Axial (thrust) Position
- Differential Expansion
- Standard Single Ramp Differential Expansion
- Non-standard Single Ramp Differential Expansion
- Dual Ramp Differential Expansion
- Complementary Differential Expansion
- Case Expansion
- Valve Position

Features
- Accepts from 1 to 4 signal inputs
- Front panel LED indicators
- 1 full-height front slot
- Outputs: OK, TX/RX, Bypass LEDs
- Signal conditioning at 25°C (77°F)
- Machinery protection
- Essential machine information
The Bently Nevada 3500/45 is a highly specialized and crucial component within the 3500 Machinery Monitoring System, offering advanced capabilities for machinery health assessment and protection.
General Overview
The 3500/45 is a full-height module designed to serve as a powerful tool for monitoring multiple parameters related to rotating machinery. It is an integral part of the 3500 series, which is renowned for its reliability and precision in industrial monitoring applications.
Technical Specifications
- Power Consumption: Operating with a relatively low power draw, the 3500/45 typically consumes around 7.7 watts, ensuring energy efficiency within the overall monitoring system.
- Input Signal Range: It can handle a wide range of input signals, usually within the range of -10 VDC to +10 VDC, making it compatible with various types of sensors commonly used in industrial settings.
- Output Options: The module provides multiple output options, including analog outputs with an impedance of 550 Ω. These outputs can be easily integrated into other control and monitoring systems, enabling seamless data transfer.
Functional Features
- Multi-Channel Monitoring: The 3500/45 is equipped with multiple channels, allowing it to monitor up to four independent parameters simultaneously. These parameters can include radial vibration, axial position, and acceleration, among others. This comprehensive monitoring capability provides a detailed picture of the machinery's operational status.
- Advanced Signal Processing: It incorporates sophisticated signal processing algorithms to accurately analyze the input signals. This includes filtering techniques to remove noise and interference, as well as algorithms to calculate key parameters such as peak-to-peak vibration values and shaft position deviations.
- Alarm and Event Detection: The module is designed to continuously compare the monitored parameters against user-defined alarm setpoints. When a parameter exceeds the set limit, it promptly triggers an alarm, notifying operators of potential issues. Additionally, it can record and store events, which are invaluable for diagnostic purposes and historical analysis.
- Flexible Configuration: Through the 3500 rack configuration software, users can easily configure the module's settings according to their specific requirements. This includes setting the measurement ranges, alarm thresholds, and output characteristics, providing a high degree of customization.
Applications
The 3500/45 finds extensive use in a variety of industries. In the power generation sector, it is used to monitor the vibration and position of turbines and generators, ensuring their smooth and efficient operation. In the oil and gas industry, it plays a critical role in monitoring pumps, compressors, and other rotating equipment, helping to prevent costly breakdowns and ensuring the safety of the production process. In the manufacturing industry, it is employed to monitor the health of machine tools and other production equipment, improving productivity and product quality.
In conclusion, the Bently Nevada 3500/45 is a reliable and versatile module that provides essential monitoring and protection for industrial machinery. Its advanced features, combined with its ease of configuration and integration, make it a preferred choice for engineers and operators seeking to optimize the performance and reliability of their machinery.